Drone-based industrial corrosion spot repair at height

Voliro T performs certified corrosion spot repair on industrial steel assets at height. The Aeroblaster, co-developed with MontiPower prepares surfaces to SSPC-SP 11 standard. Voliro's coating payload applies industry-specified products to target dry-film thickness, without scaffolding, lifts, or rope access.

The Voliro T is the benchmark in aerial robotic inspections, here is why:

  • Unmatched contact stability at any angle
    Omnidirectional contact control maintains stable, repeatable contact on flat, curved, or complex surfaces—even in wind or GPS-denied areas.
  • Inspection accuracy with payload versatility
    Six interchangeable payloads—UT, High-Temp UT, EMAT, PEC, DFT, LPS—cover wall-thickness, coating-thickness, and lightning-protection in one platform.
  • Precision, safety, and speed at any height.
    Eliminate temporary access structures; collect data more frequently to maximize uptime, reduce costs, and protect asset integrity.

Book a free virtual demo of the Voliro T in action to learn more.

Trusted by industry leaders

Integrating MontiPower's world-class surface treatment systems with Voliro's aerial robotic platform unlocks precision surface preparation in places previously inaccessible, unsafe, or uneconomical — the future of industrial maintenance has arrived.”

MontiPower sets the gold standard in surface preparation. Voliro delivers aerial access. Together we've built something that hasn't existed before: corrosion repair at height, without scaffolding or rope access. We look forward to collaborating with the industry to make maintenance safer and more efficient.”

What makes Voliro the leading aerial NDT robotic platform

Switch between NDT inspection payloads and spot repair payloads on the same Voliro T platform. Assess the corrosion, prepare the surface, apply the coating, and verify the result in a single mobilization.

Voliro T applies up to 30 N of stable, controlled force to steel surfaces using tiltable rotors, delivering uniform surface preparation and coating application on flat, curved, or complex geometries, even in wind or GPS-denied environments.

True omnidirectional mobility means Voliro T can access and treat surfaces that are physically unreachable by scaffolding, lifts, or rope access, including tank roofs, stack exteriors, pipe bends, and structural frames.

Switch between NDT inspection payloads and spot repair payloads on the same Voliro T platform. Assess the corrosion, prepare the surface, apply the coating, and verify the result in a single mobilization.

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FAQ

Voliro T delivers drone-based corrosion spot repair by combining certified mechanical surface preparation and 2K epoxy coating application in a single aerial deployment without scaffolding, lifts, or rope access.

Two payloads work in sequence: the Aeroblaster for surface prep co-developed with MontiPower, mechanically prepares steel surfaces to SSPC-SP 11 standard and followed by the coating payload for protective application.

Voliro’s Aeroblaster payload co-developed with MontiPower, mechanically prepares steel surfaces to SSPC-SP 11 standard, achieving a surface profile of ≥25 µm. This has been independently validated by SGK (Swiss Society for Corrosion Protection), a neutral technical authority with over 100 years of expertise in corrosion technology.

Voliro T is tested with industry-standard 2K high-build epoxy products designed for spot repairs in harsh environments, including PPG Sigma Shield 880 and AkzoNobel Interzone 954. The system applies coatings to target dry-film thickness (DFT).

The typical patch size the Voliro Aeroblaster co-developed with MontiPower  is approximately 1 ft² (30×30 cm) on flat, cylindrical, or spherical steel surfaces. The solution is optimized for targeted, early-stage corrosion intervention rather than full-surface recoating.

Yes. The Voliro T performs surface preparation and coating application entirely from the air at hard to reach areas, eliminating  the need for scaffolding, elevated work platforms, or rope access. This significantly reduces mobilization time, site disruption, and worker exposure to height-related risk.

Cost savings typically come from:

  • Reduced scaffolding and access equipment
  • Lower downtime requirements
  • Faster inspection execution
  • Improved inspection frequency and planning

Actual savings depend on asset type and inspection scope.

Every patch is documented with visual evidence and measurements, creating a traceable maintenance record. Data including images, videos, and inspection readings is stored in the Voliro Cloud, where a full report can be generated — ready to share with asset owners, integrity teams, or auditors with no manual write-up required.

For live demos, PoCs, early access, or scoping conversations, contact Dennis Den Elzen at dde@voliro.com (Americas, DACH, and Asia Pacific).

Yes. The Voliro T platform supports interchangeable payloads, including NDT inspection tools (UT, High-Temperature UT, EMAT, PEC, DFT) and the spot repair payloads. This enables a seamless assess–prep–coat–verify workflow in a single mobilization.

The Voliro T supports a modular range of contact-based and non-contact Non-Destructive Testing (NDT) payloads designed for industrial inspections at height. Payloads can be exchanged quickly using Voliro’s standardized interface, including:

Ultrasonic Testing (UT)

  • Standard UT thickness measurement
  • High-temperature UT (hot assets, no shutdown required)

Electromagnetic Acoustic Transducer (EMAT)

  • Couplant-free thickness measurement
  • Suitable for rough, corroded, or dirty surfaces

Pulsed Eddy Current (PEC)

  • Corrosion and wall-loss detection
  • Corrosion Under Insulation (CUI) inspections
  • Large lift-off capability

Dry Film Thickness (DFT)

  • Paint and coating thickness measurement
  • Magnetic and eddy-current based sensing

Lightning Protection System (LPS) Testing

  • Electrical continuity and resistance measurement
  • Commonly used for wind turbine inspections

Additional Capabilities
Voliro is expanding its platform to support surface treatment operations in collaboration with MontiPower, enabling automated surface preparation using integrated mechanical tooling

Custom & Third-Party Payloads

  • Electrical continuity and resistance measurement
  • Commonly used for wind turbine inspections

The Voliro T uses force-controlled, stable surface contact to collect high-quality NDT data. Measurements are performed using industry-standard NDT sensors, allowing inspectors to obtain repeatable and reliable results comparable to conventional manual inspections.

The Voliro T is commonly used by:

  • NDT service providers
  • Inspection companies
  • Asset owners with in-house inspection teams

Operators typically require drone pilot training and payload-specific inspection training. Voliro provides onboarding and training support to ensure safe and effective operation aligned with inspection best practices.

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